Monday, 7 April 2014

Understanding Key Cost Relationships - (SPA) # 1

Since the SPA are now in, I decided to post mine up. Please comment.


In my working life I have had a number of jobs. You could say I have rather wide and varied job experience. So much so it is quite difficult to place them all on my resume. I look at what I have done and try to figure out what to place on my resume by researching the business I am applying to, and try to evaluate from my experiences which jobs I have done that I have gained relevant knowledge. Then my resume will reflect the knowledge deemed relevant to that business. In a small way I am trying to show to the employer what value my service can add to the employer. After all they are incurring cost for the knowledge I possess. And the right person is the prospective employee that will assist in increasing the firms profit in regard to the cost out layed, because of the knowledge they can offer the firm. In a very basic level this is a key cost relationship.

One job that I had was working as a new vehicle sales person for a business offering the Hyundai (pronounced He-un-day) product range. I started this job in 1994. Unbeknown to me the job timing was correct. Hyundai was a very small player in the market at that time. And the firm I was working for were beginning to question their franchise agreement as the profit was not as good as Hyundai had promised. However, this was all about to change. In 1994 Hyundai Korea paid for 1 Manager and 1sales person from each franchise in Australia to visit the ULSAN Hyundai manufacturing plant in South Korea. I was the Sales person chosen to attend (Lucky hey?). The trip was all expenses paid (even our food).  A huge outlay for Hyundai as it was not only Australia they were doing this for, but for every nation that sold the Hyundai product range. What was the value in this? Well Hyundai was about to launch the all new Hyundai Excel and Lantra range (as called in Australia). What I saw there just blew my mind. Hyundai manufacture almost everything they place in the final product of the vehicle, in fact the only thing they do not manufacture is the tyres; however, Hyundai’s investment share in Kumho tyres is huge.

We were taken through every aspect of the finished product and were introduced to many people (one thing I learnt that if you say Mr Kim to any Korean 9/10 times you will be right). From Projects to planning, development to manufacturing. Ulsan is huge, in fact, is one of the largest and busiest ports in the world. All built by Hyundai. The area is the highest contributing GDP of the nation. We were also shown the Oil refinery, of which is also one of the largest in the world. All the workers live in the surrounding housing, and all built and owned by Hyundai. To say I was awestruck is an understatement. And I could not help but think about the cost of operations was for Hyundai. They even build and staff the huge Ship carriers that transport the vehicles all around the world. And what blew me away was the realisation that all of it would cease if vehicles or other products were not sold. That is why Hyundai payed so much for bringing so many people there. It showed me that on the scale of my operation that 1 car may not seem much, but to Hyundai it is everything, it is the only way they can redeem cost. Also we were sold on the viability of the new product range, which Hyundai assured us was going to transform the car manufacturers standing in the vehicle production world. And they were not wrong, the Hyundai excel went on to be the best selling small car in Australia for 3 years. I sold a lot of vehicles during that period, and also assisted me in becoming a Sales manager.
As I reflect back upon this in relation to this course I now realise the risk Hyundai made. The cost of producing the new Excel and Lantra range is mind boggling. When the vehicle leaves the manufacturing plant they are driven to the port and parked awaiting shipment. When we were there the number of cars at the port seemed to on forever. Not knowing this at the time this is a great example job and process costing. I could not even begin to get my head around what direct and indirect costs are calculated to work out a profit per vehicle. From my perspective the cost of the vehicle retail was $13990. The company I worked for pay Hyundai an amount (wholesale) for that vehicle. That amount is set by Hyundai as the price to cover direct and indirect costs in accounting to profit. My question is how can a firm as big as Hyundai set the price that will pay for everything from Employees being paid, manufacturing materials, building the product and shipping? And at the same time make profit? The reading from Chapter 6 has answered this for me. I was seeing the process as a whole. However, Hyundai would break each component of the car manufacturing process into divisions or groups. And now I realise why we were taken too many different areas, as they were the divisions. Project and design, manufacturing and shipping (only an example). As in the study guide each division would have their direct and indirect costs added, and in the end would the profit be calculated. However, would this not then be up to the Accountants about how to allocate cost? Couldn’t cost be allocated to one division higher than another? And wouldn’t this give a false reading concerning how differing divisions may be performing? From the reading my understanding of this has been somewhat satisfied. I understand that indirect and direct costs are allocated in reference to the perceived cost of operations within a certain division. I particularly like the example on pg. 5 of the guide. It is simple but powerful as it shows to me in a picture what I am getting my head around as outlined above. The cost object, in this instance is the vehicle; by calculating the costs being attached to it businesses are able to calculate the price of sale to ensure profit.

I thought the section concerning Martin’s son and his rock band was a great example of explaining cost relationships. As a manager, I was giving figures concerning the cost of my department in relation to the profit. To be honest I did not enjoy looking over the figures, but it did allow me to make decisions. For instance, we were only just making budget, but I noticed many customers leaving the yard as there was not enough Sales people to engage them. After looking at the numbers I presented to management the need for a Customer Liaison officer, and another Salesperson. The risk was that employing 2 more people was not going to improve profit immediately. But I was able to sell the risk by projecting how this would increase profit. Well I got my liaison, however the extra sales person was agreed on the provision that it was a cadet and I would be training them. Great I thought, am I not busy enough? The Liaison was great, it was a female, and she answered all the sales calls coming in and allocated them evenly amongst the sales staff, and followed up on them. My sales cadet went on to become the best salesperson in my department within 6 months. My department exceeded budget, so much so that we became the best performing in the whole company. I realise now that it was not for understanding the numbers I would not have been able to make my case for the employees that would contribute to an increase in profit.

In conclusion, I must say that of all the reading so far in this course this has been the most enjoyable. The concept of cost relationships is interesting. Without the calculating of cost, how is a firm know when a product is successful or not? And how does a firm make decisions upon future direction without knowing what has happened in the past? How can a firm way up the risks of introducing a new product without understanding the costs involved? And lastly how can a firm know when a product is not projecting returns that it should, and when is the right time to cease production? All of this is explained in the key cost relationship. I now understand why Hyundai was willing to pay for so many people to come over to ULSAN to view the new product. Believe me my enthusiasm for this new product rubbed off onto the other staff when I got home. I could see that we would make lots of money. And in the end I sold product that well exceeded Hyundai’s cost of paying for me to go over there. So in the end the cost of this risk was a very smart move.